Building the central body plug, part two

Posted: May 7th, 2009 | Author: Shannon | Filed under: Submarine | 3 Comments »

I’ve finished assembling the bulkheads and mounted them on the central spar using shelf brackets, and am ready to skin the body with foam. I don’t think contact cement (the recommended method) is the best method — not that I’m an expert — so I think I’m going to use nails with oversized heads to tack the foam into place, at least to get started with the first few panels.

submarine-ready-for-foam-1 submarine-ready-for-foam-2

[Edit: In hindsight, the glue works fine, although I am using nails to temporarily hold the foam while it dries. I'm also a little worried about my selection of foam (polystyrene instead of urethane, mostly because of using what was easily available). I may need to paint it before fiberglassing lest the whole thing will dissolve like a wet witch?]


3 Comments on “Building the central body plug, part two”

  1. 1 Scienkoptic said at 4:20 am on May 8th, 2009:

    Try using lidquid nails. Not reactive with polystyrene foam.

    I’m a bit concerned with using polystyrene foam. As I recall, it doesn’t play well with polyester resin. Maybe epoxy is ok.

    From a structural standpoint, I think it would be advantagious to use a urethane foam that the resin will bond to. by painting it, I think you’ll lose some structural properties.

  2. 2 Shannon said at 5:01 am on May 8th, 2009:

    I think you’re right about it reacting with polyester resin… That’s why I think I’ll need to give it a thick coat of paint before glassing it if I don’t switch. I’m going to put a few more panels on and then decide — they just cost me $6 so it’s not a big loss other than some time if I change my mind.

  3. 3 Scienkoptic said at 2:31 pm on May 8th, 2009:

    True.
    Oh how much frustration I’ve had trying to shape polystyrene foam. Best to cut it with nichrome wire.

    Oh, that should be Liquid Nails.

    Ive used Klegecell on a big boat project a few years ago. That’s some nice stuff to work with (Very $$! though). Urethane foam is a lot more brittle.

    Look forward to seeing it progress.

    How’s the Arduino working out. I’d like to see you doing something cool with that.


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